Abstract
This paper focuses on the effects of the laser surface texturing process and joint configuration of stainless steel adherends on the adhesive tensile bond strength. Two different sources, a CO2 and a fiber laser, were used and compared. In particular, proper choice of laser parameters was explored with the aim of producing different roughness and peak-to-valley distance and different textures on the bonding area, which could increase the real contact surface. Furthermore, to more thoroughly understand the effect of the laser parameters on joint fracture load, the experimental campaign was conducted according to a Design of Experiment (DoE) framework and the results were analyzed with this methodology. The creation of particular textures and roughness levels were related to the resulting joint geometrical configuration and bond strengths. In particular, significant increases in joint bond strength were achieved using both laser sources. Furthermore, by optimizing the laser parameters, smaller laser spot scan path overlaps can be achieved as well as a more refined scale of surface texture and surface roughness. This thereby enables the joining of thinner sections of different materials.
Similar content being viewed by others
Abbreviations
- RT:
-
Room temperature
- DoE:
-
Design of experiment
- JBS:
-
Joint bond strength
- Ra :
-
Arithmetic mean height of the surface profile
- RSM:
-
Response surface methodology
- SLJ:
-
Single lap joint
- TSS:
-
Tensile shear strength
References
Baldan A (2004) Review adhesively-bonded joints and repairs in metallic alloys, polymers and composite materials: adhesives, adhesion theories and surface pretreatment. J Mater Sci 39:1–49
Van Dam JPB, Abrahami ST, Yilmaz A et al (2019) Effect of surface roughness and chemistry on the adhesion and durability of a steel-epoxy adhesive interface. Int J Adhes Adhes 96:102450. https://doi.org/10.1016/j.ijadhadh.2019.102450
Brack N, Rider AN (2014) The influence of mechanical and chemical treatments on the environmental resistance of epoxy adhesive bonds to titanium. Int J Adhes Adhes 48:20–27. https://doi.org/10.1016/j.ijadhadh.2013.09.012
Cardoso JV, Gamboa PV, Silva AP (2019) Effect of surface pre-treatment on the behaviour of adhesively-bonded CFRP T-joints. Eng Fail Anal 104:1188–1202. https://doi.org/10.1016/j.engfailanal.2019.05.043
Prysiazhnyi V, Svoboda T, Dvořák M, Klíma M (2012) Aluminum surface treatment by the RF plasma pencil. Surf Coatings Technol 206:4140–4145. https://doi.org/10.1016/j.surfcoat.2012.04.010
Mandolfino C, Lertora E, Gambaro C, Pizzorni M (2019) Functionalization of neutral polypropylene by using low pressure plasma treatment: effects on surface characteristics and adhesion properties. Polymers (Basel) 11. https://doi.org/10.3390/polym11020202
Bizi-bandoki P, Benayoun S, Valette S et al (2011) Modifications of roughness and wettability properties of metals induced by femtosecond laser treatment. Appl Surf Sci 257:5213–5218. https://doi.org/10.1016/j.apsusc.2010.12.089
Alloys A, Treatment CA (2000) Standard guide for preparation of metal surfaces for adhesive bonding 1. Society 90:1–6. https://doi.org/10.1520/D2651-01R08.2
Grabowski A, Sozańska M, Adamiak M, Kępińska M, Florian T (2018) Laser surface texturing of Ti6Al4V alloy, stainless steel and aluminium silicon alloy. Appl Surf Sci 461:117–123. https://doi.org/10.1016/j.apsusc.2018.06.060
Kurtovic A, Brandl E, Mertens T, Maier HJ (2013) Laser induced surface nano-structuring of Ti-6Al-4V for adhesive bonding. Int J Adhes Adhes 45:112–117. https://doi.org/10.1016/j.ijadhadh.2013.05.004
Lunder O, Lapique F, Johnsen B, Nisancioglu K (2004) Effect of pre-treatment on the durability of epoxy-bonded AA6060 aluminium joints. Int J Adhes Adhes 24:107–117. https://doi.org/10.1016/j.ijadhadh.2003.07.002
Loutas TH, Kliafa PM, Sotiriadis G, Kostopoulos V (2019) Investigation of the effect of green laser pre-treatment of aluminum alloys through a design-of-experiments approach. Surf Coatings Technol 375:370–382. https://doi.org/10.1016/j.surfcoat.2019.07.044
Moroni F, Romoli L, Khan MMA (2018) Design of laser-textured surfaces to enhance the strength of adhesively bonded joints. Int J Adhes Adhes 85:208–218. https://doi.org/10.1016/j.ijadhadh.2018.06.001
Musiari F, Moroni F, Favi C, Pirondi A (2019) Durability assessment of laser treated aluminium bonded joints. Int J Adhes Adhes 93:102323. https://doi.org/10.1016/j.ijadhadh.2019.01.017
Rechner R, Jansen I, Beyer E (2010) Influence on the strength and aging resistance of aluminium joints by laser pre-treatment and surface modification. Int J Adhes Adhes 30:595–601. https://doi.org/10.1016/j.ijadhadh.2010.05.009
Juan YC, Song MX, Ling TY et al (2016) Modification of wettability property of titanium by laser texturing. Int J Adv Manuf Technol 87:1663–1670. https://doi.org/10.1007/s00170-016-8601-9
Wu Y, Lin J, Carlson BE, Lu P, Balogh MP, Irish NP, Mei Y (2016) Effect of laser ablation surface treatment on performance of adhesive-bonded aluminum alloys. Surf Coatings Technol 304:340–347. https://doi.org/10.1016/j.surfcoat.2016.04.051
Rotella G, Orazi L, Alfano M, Candamano S, Gnilitskyi I (2017) Innovative high-speed femtosecond laser nano-patterning for improved adhesive bonding of Ti6Al4V titanium alloy. CIRP J Manuf Sci Technol 18:101–106. https://doi.org/10.1016/j.cirpj.2016.10.003
Rotella G, Alfano M, Schiefer T, Jansen I (2015) Enhancement of static strength and long term durability of steel/epoxy joints through a fiber laser surface pre-treatment. Int J Adhes Adhes 63:87–95. https://doi.org/10.1016/j.ijadhadh.2015.08.009
Ahmed Obeidi M, McCarthy E, Brabazon D (2016) Methodology of laser processing for precise control of surface micro-topology. Surf Coatings Technol 307:702–712. https://doi.org/10.1016/j.surfcoat.2016.09.075
Obeidi MA, McCarthy E, Kailas L, Brabazon D (2018) Laser surface texturing of stainless steel 316L cylindrical pins for interference fit applications. J Mater Process Technol 252:58–68. https://doi.org/10.1016/j.jmatprotec.2017.09.016
ISO (1997) ISO 4287:1997 Geometrical Product Specifications (GPS)—surface texture: profile method—terms, definitions and surface texture parameters
ASTM D 1002–05 (2005) Standard test method for apparent shear strength of single-lap-joint adhesively bonded metal specimens by tension loading (metal-to-metal). Standards 1–5. https://doi.org/10.1520/D1002-10.on
Romoli L, Moroni F, Khan MMA (2017) A study on the influence of surface laser texturing on the adhesive strength of bonded joints in aluminium alloys. CIRP Ann - Manuf Technol 66:237–240. https://doi.org/10.1016/j.cirp.2017.04.123
Wegman RF, Van Twisk J, Wegman RF, Van Twisk J (2013) Introduction. In: Surface preparation techniques for adhesive bonding. Elsevier, pp 1–8
Acknowledgements
The authors gratefully acknowledge Chiara De Giorgi and IPG Photonics Italy S.r.l for the support provided in fiber laser surface treatment. The authors wish also to thank 3M Italy for the constant support in carrying out research activities on adhesive bonding technology.
Funding
This work was part funded from research supported by a research grant from Science Foundation Ireland (SFI) under grant number 16/RC/3872 and is co-funded under the European Regional Development Fund.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Mandolfino, C., Obeidi, M., Lertora, E. et al. Comparing the adhesion strength of 316L stainless steel joints after laser surface texturing by CO2 and fiber lasers. Int J Adv Manuf Technol 109, 1059–1069 (2020). https://doi.org/10.1007/s00170-020-05639-6
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-020-05639-6